ABB A255-L Assembly Instructions Manual
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ASSEMBLY INSTRUCTIONS
Turbocharger / A200-L
Original assembly instructions – English
This document is valid for the
A200-L series:
A255-L, A260-L, A265-L,
A270-L, A275-L, A280-L
Purpose
The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.
A200-L turbocharger
High performance turbocharger for two-stroke
diesel engines
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Table of Contents
Related Manuals for ABB A255-L
Summary of Contents for ABB A255-L
- Page 1 A200-L series: A255-L, A260-L, A265-L, A270-L, A275-L, A280-L Purpose A200-L turbocharger The assembly instructions explain how the ABB High performance turbocharger for two-stroke turbocharger is fitted to the engine correctly and diesel engines without any health and safety risks. Target group...
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Page 3: Table Of Contents
Installing the turbocharger.................. 11 Placing the turbocharger on the bracket ..............11 Steps for fastening the turbocharger ..............12 Storage of new turbochargers and spare parts ..........14 Further information..................... 16 © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the ABB turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with machinery dir- ective 2006/42EC. -
Page 5: Definition Of Warning, Caution, Note
ABB Switzerland Ltd, Turbocharging is identified as ABB Turbocharging in this document. Official service stations of ABB Turbocharging Official service stations are regularly audited and certified by ABB Turbocharging. See "Con- tact Information" on our website at www.abb.com/turbocharging. Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Apply other paste in accord- Dispose of in an environmentally ance with specifications compatible, professional way and in compliance with locally Oil free, grease free and dry applicable regulations. Table 3: Definition of pictograms © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by ABB Turbocharging are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe operation of the turbocharger. -
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A... -
Page 9: Occupational Safety
Welding work in the vicinity of the turbocharger When performing welding work in the vicinity of the turbocharger, always cover the filter silencer to prevent the filter mat from being damaged. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A... - Page 10 Only perform operations for which you have previously received instruc- tion or training. Hazards due to operating materials and supplies Operating materials and supplies can include: Oils, greases, coolants, cleaning agents and solvents, acids or similar substances. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020...
- Page 11 Observe the information in the material safety data sheet for the operat- ing materials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020...
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Page 12: Weight And Transportation Of The Turbocharger
Fig. 3: Fastening of the turbocharger Product Weight of complete turbocharger unit [kg] A255-L 1350 A260-L 1550 A265-L 2600 A270-L 3800 A275-L 6300 A280-L 8700 Table 4: Total weight © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020... -
Page 13: Installing The Turbocharger
Tighten the fixing screws (Steps for fastening the turbocharger) while only slightly loosening the lifting gear. Remove lifting gear from turbocharger. Connect cable to speed sensor. Connect all gas, air and oil pipes. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020... -
Page 14: Steps For Fastening The Turbocharger
Tighten the foot fixing screws or nuts diagonally according to the selected tightening method. Turbine-end foot Fig. 6: Turbine-end foot Tighten the foot fixing screws or nuts according to the selected tightening method. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020... - Page 15 A280-L Table 7: Tightening angle (foot screws) Pinning of turbocharger feet with positioning pins If the turbocharger is pinned at its feet, one pin hole per foot must be used. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020...
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Page 16: Storage Of New Turbochargers And Spare Parts
Dispose of the old VCI corrosion protection emitter in an environmentally compatible manner, professionally and in accordance with local regulations. Seal the package. The better the external seal is designed, the more permanent the pro- tection. © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020... - Page 17 Inspect the package for damage. If the package is damaged, the turbocharger must be in- spected by an ABB Turbocharging Service Station and repacked. After every 3 years the following work steps must be performed by an ABB Turbocharging Service Station: ¡...
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Page 18: Further Information
Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available online on our website www.abb.com/turbocharging. Fig. 9: Serial number of the turbocharger on the rating plate One rating plate (01) each is attached on the left and the right side of the turbocharger bear- ing casing. - Page 19 Assembly Instructions / A200-L 6 Further information / Fig. 10: Finding the Operation Manual online © Copyright 2020 ABB. All rights reserved. HZTL455311P0001_EN Rev.A July 2020...
- Page 20 Phone: +41 58 585 7777 Station”). Fax: +41 58 585 5144 Find and download the Operation Manual of E-mail: turbocharging@ch.abb.com your product on our website (see “Operation Manuals“). www.abb.com/turbocharging © Copyright 2020 ABB. All rights reserved. Visit our website by scanning the QR code.