Page 1 DOC. N° 1SDH001000R0002 - L7804 SACE Emax 2 Emax low voltage air circuit-breakers E2.2-E4.2-E6.2 Installation, operation maintenance instructions for the installer and the user...
Page 3: Table Of Contents
Protections ..............31 Description ..............60 Measurements ............32 Components of the page ........... 60 Integrated functions: Self-diagnosis, Test and Power 3 - Histograms page ..........61 Controller ..............33 1SDH001000R0002 - L7804 © 2013 ABB SACE Emax 2 | I...
Page 4 Summary table of Measuring Pro protections ..101 Self-diagnosis ............144 Protections and Measurements ....... 145 11 - Hi-Touch protections ........102 Programming errors ..........146 Presentation ............102 19 - Operating features .......... 147 II | © 2013 ABB SACE Emax 2 1SDH001000R0002 - L7804...
Page 5 Ekip T&P module ............. 222 Compatibility and power supply....... 193 Ekip TT module ............222 AUP auxiliary contacts ..........193 Ekip Signalling 10K modules ........223 Ekip RTC contact ............. 193 1SDH001000R0002 - L7804 © 2013 ABB SACE Emax 2 | III...
Page 6 Final check list ............245 2 - Identification of alarms or failures ..... 246 Introduction ............. 246 Faults, causes and remedies ........247 Faults signalled on the display ......... 250 IV | © 2013 ABB SACE Emax 2 1SDH001000R0002 - L7804...
Page 8: Emax E2.2-E4.2-E6.2 Circuit-Breakers
All the remaining operations described in the handbook must be performed by expert persons, in the electrical area. ABB declines all liability for damage to persons or property caused by failure to comply with the instructions in this document.
Page 9: Warnings
• these warnings and alarms do not include all conceivable ways to make installation, use and maintenance recommended by ABB or not, that may be made, or possible consequences and complications of each conceivable way, nor shall ABB investigate all those ways.
Page 10: Standards
The Emax 2 circuit-breakers also feature a range certified according to these standards: • American - UL 1066 • Russian - GOST (Russia Certificate of Conformity) • Chinese - China CCC (China Compulsory Certification) Emax E2.2-E4.2-E6.2 circuit-breakers | 1 - Contents 6 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 11: Transport And Checking On Receipt
Never lift a circuit-breaker and / or a fixed part above other people. IMPORTANT: The trained personnel in charge of handling and lifting must use appropriate safety equipment. 7 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 2 - Transport and checking on receipt...
Page 12: Identification Of Packaging
If there is any damage to the packaging upon receipt and / or inconsistencies between order Report and product identification label or product please contact ABB. Damage to the packaging must be reported no later than seven days from receipt of the material.
Page 13: Storage Method
(E2.2 - E4.2) (E6.2) Figure 4 Figure 5 9 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 2 - Transport and checking on receipt...
Page 14: Unpacking And Handling
2. Open the upper part of the packing box. See Figure 8 and Figure 9. Figure 8 Figure 9 Continued on the next page Emax E2.2-E4.2-E6.2 circuit-breakers | 3 - Unpacking and handling 10 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 15: Disposal Of Packing Materials
Disposal of packing materials For disposal of the packaging materials see the chapter " 6 - Decommissioning and treatment at end of life " on page 265. 11 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 3 - Unpacking and handling...
Page 16: Weight Of Circuit-Breakers Without Packaging
IMPORTANT: keep the lifting plates for the circuit breaker, the lifting hooks of the fixed part and the manual of the circuit-breaker until disposal. Emax E2.2-E4.2-E6.2 circuit-breakers | 3 - Unpacking and handling 12 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 17: Description
The coupling between the mobile part and the fixed part is via disconnection contacts mounted on the fixed part. Figure 17 Figure 18 Figure 19 13 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description...
Page 18: Description Of The Circuit-Breaker Front Panel
Rated voltage of accessories Admissible rated short-time current Rated duty short-circuit breaking capacity Rated ultimate short-circuit breaking capacity Rated service voltage Standards Circuit-breaker serial number Impulse voltage Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description 14 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 19: Manual Operations For Opening And Closing The Circuit-Breaker
6. Opening - Press the opening push-button “O - Push OFF” as indicated in Figure 27. Figure 26 Figure 27 Continued on the next page 15 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description...
Page 20 7. Check that the circuit-breaker is open (open / closed indicator "O - OPEN"), and check that the springs are unloaded (spring signalling device "white - DISCHARGED SPRING") as indicated in Figure 28. Figure 28 Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description 16 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 21: Mechanical Status Indicators
• The button for enabling the insertion/extraction crank of withdrawable circuit-breaker is pressed. Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 17 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description...
Page 22: Circuit Breaker Racking-In/Racking-Out Operations
Figure 36 4. Unlatch the tongue and remove lifting plates from the moving part. See Figure 37. Figure 37 Continued on the next page Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description 18 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 23 8. Press the lock push-button and insert the crank in the moving part. In this phase the moving part is still in DISCONNECT position. See Figure 41. Figure 40 Figure 41 Continued on the next page 19 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description...
Page 24 12. Replace the crank in its housing See Figure 45. Figure 44 Figure 45 To extract the moving part from the fixed part, perform the same steps indicated for insertion in reverse order. Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description 20 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 25: Mechanical Position Indicators
• circuit breaker in racked-out position (see Figure 46) • circuit-breaker in the test position (see Figure 47) • circuit-breaker in connected position (see Figure 48) Figure 46 Figure 47 Figure 48 21 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 4 - Description...
Page 26: Environmental Conditions
• IEC 60068-2-6 a) From 1 to 13Hz with movement equal to 1mm b) From 13 to 100Hz with constant acceleration equal to 0.7g • Naval specifications: RINA, BV, GL, ABS, LRs, DNV Emax E2.2-E4.2-E6.2 circuit-breakers | 5 - Environmental conditions 22 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 27: Altitude
• Circuit-breaker in the original packaging, with Ekip Touch protection release, between -30°C and + 85°C. NOTE: The storage conditions may differ from the usage conditions. 23 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 5 - Environmental conditions...
Page 28: Installation
Mounting anti-racking locks Before installing the fixed part, it is necessary to fit the lock that prevents the insertion of circuit- breakers with different electrical characteristics from the fixed part. See Figure 50. Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0701.
Page 29: Mounting The Fixed Part Of The Withdrawable Circuit-Breaker
Fix the fixed part to a horizontal surface using four M8 x 25 screws for E2.2 and E4.2 fixed withdrawable circuit-breaker. parts, and using six M8 x 25 screws for E6.2 fixed parts. The screws are supplied by ABB. See Figure 51. Tighten the screws with tightening torque = 30 Nm.
Page 30: Reversal Of The Position Of The Vertical/Horizontal Terminals
• E2.2 - M6 screws - Tightening torque 8.6 Nm • E4.2 and E6.2 - M8 screws - Tightening torque 20 Nm Figure 56 Figure 57 Emax E2.2-E4.2-E6.2 circuit-breakers | 6 - Installation 26 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 31: Connection To The Power Circuit
4000 4x100x10 E6.2 H V X 5000 5x100x10 E6.2 H V X 6300 7x100x10 (*): values for spread terminals Continued on the next page 27 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 6 - Installation...
Page 32: Dimensions
DownloadCenter/, in particular with the Emax 2 catalogue 1SDC200023D0201. Dimensions Information on the overall dimensions is available on the web site http://www.abb.com/ abblibrary/DownloadCenter/, in particular with the Emax 2 catalogue 1SDC200023D0201.
Page 33: Positioning Anchor Plates
Clean and degrease the area around the screw before making the connection. After assembly of the conductor, lock the screw with a torque of 2 Nm. Figure 60 Figure 61 29 | © 2013 ABB | 1SDH001000R0002 - L7804 Emax E2.2-E4.2-E6.2 circuit-breakers | 6 - Installation...
Page 34: Introduction To Ekip Protection Releases
• Accessories: presentation of all the accessory modules by release, and the related additional functions. All the characteristics are described for each protection release: Release Page Ekip Dip Ekip Touch Introduction to Ekip protection releases | 1 - Presentation 30 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 35: Protections
The Touch releases can be connected to homopolar and residual current external sensors, which allow activation of Gext protections (page 220) and Rc protections to be activated (page 220). 31 | © 2013 ABB | 1SDH001000R0002 - L7804 Introduction to Ekip protection releases | 1 - Presentation...
Page 36: Measurements
Peak Factor, Datalogger, Total Operations of the circuit-breaker, Contact wear Measuring Voltages, Powers, Energies, Frequencies, Measurements Measurement History, Power factor Hi-Touch Wave forms, Harmonics, Network analyzer measurements Introduction to Ekip protection releases | 1 - Presentation 32 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 37: Integrated Functions: Self-Diagnosis, Test And Power Controller
The additional functions are described for each protection release: Release Available functions Page Ekip Dip Test, self-diagnosis 47, 49 Ekip Touch test, self-diagnosis, power controller 141, 144, 151 33 | © 2013 ABB | 1SDH001000R0002 - L7804 Introduction to Ekip protection releases | 1 - Presentation...
Page 38: Accessory Modules
Ekip TT Power supply and test module Power supply, communication and Ekip T&P test module Power supply and communication Ekip Bluetooth module Introduction to Ekip protection releases | 1 - Presentation 34 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 39: Ekip Dip Protection Release
IMPORTANT: The figure above refers to a an Ekip Dip, LSIG version. In the case of Ekip Dip versions LI or LSI, LEDs and dip-switches related to the protections present are available. 35 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 1 - Operator interface...
Page 40: Led
• Neutral allows the activation and adjustment of the protections on the Neutral channel • Frequency allows the selection of the installation frequency. Ekip Dip protection release | 1 - Operator interface 36 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 41: Itest Pushbutton
(option possible with all the front interface modules). • Analysis, supervision and setting of additional parameters through external communication test units (Ekip T&P, Ekip Bluetooth). 37 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 1 - Operator interface...
Page 42: Protections
With the modules Ekip T&P or Ekip Bluetooth and with the Ekip Connect software, it is possible to activate the function Thermal Memory, and adjust the threshold of Prealarm. See page Ekip Dip protection release | 2 - Protections 38 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 43: Protection S
With the modules Ekip T&P or Ekip Bluetooth and with the Ekip Connect software, it is possible to activate the function Thermal Memory. See page 43. 39 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 2 - Protections...
Page 44: Protection I
Threshold (I3) IMPORTANT: The I3 threshold set must be higher than the I2 threshold. An incorrect configuration returns an alarm signal. Ekip Dip protection release | 2 - Protections 40 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 45: Protection G
IMPORTANT: the minimum tripping time of the protection is t4. If according to the calculation the tripping time is less, it is automatically limited to t4. 41 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 2 - Protections...
Page 46: Neutral And Frequency
I1 indicates the threshold of protection L in Amperes (example: 600 A), InN is the neutral threshold expressed as a multiplication factor (example: 1.5), Iu indicates the size of the circuit- breaker (example: 1000 A). Ekip Dip protection release | 2 - Protections 42 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 47: Additional Protections
• Trip Coil disconnected • Internal problems with the protection release. IMPORTANT: the protection trips if the error conditions persist more than 1 second. 43 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 2 - Protections...
Page 48: Summary Table Of Protections
If in the range (1.05...1.2) x I1 ± 20 % ± 10 % ± 20 % ≤ 60 ms ± 15 % ± 15 % ± 20 % Ekip Dip protection release | 2 - Protections 44 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 49: Measurements
• The progressive number of the trip. • The date and time of the opening (referring to the internal clock). • The measurements associated to the trip protection. 45 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 3 - Measurements...
Page 50: Contact Wear
Number of operations In the presence of auxiliary power, the release records a series information relating to openings of the circuit-breaker: • Number of manual operations. • Total number of operations (manual + trips). Ekip Dip protection release | 3 - Measurements 46 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 51: Test
Set up the test as required and verify that the release functions properly Further information on Ekip Connect is available from the web site http://www.abb.com/ abblibrary/DownloadCenter/, in particular with the manual 1SDH000891R0002. 47 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 52: Opening Command Test
Select the Trip Test command Check that the CB opens and that the TU Reset button comes out Further information on Ekip Connect is available from the web site http://www.abb.com/ abblibrary/DownloadCenter/, in particular with the manual 1SDH000891R0002. Ekip Dip protection release | 4 - Test...
Page 53: List Of Alarms And Signals
NOTE: with release in LI and LSI version, the expression “all the LEDs” must be adapted to the maximum number of LEDs available 49 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 5 - List of alarms and signals...
Page 54: Summary Table Of Led Signals
NOTE: for further details refer to the table listing the components of the interface, available on page 35. Continued on the next page Ekip Dip protection release | 5 - List of alarms and signals 50 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 55 • Iu < (2 * In * I1) in the case where InN = 200 %. Carry out installation. Connect via Ekip Connect in order to set the local bus or to confirm maintenance. 51 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 5 - List of alarms and signals...
Page 56: Additional Ekip Dip Functions
Setting the date can be useful for some functions such as the recording of trips and minimum and maximum currents, and maintenance. The clock is active if the internal battery of the release is working. Ekip Dip protection release | 6 - Additional Ekip Dip functions 52 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 57: Operating Features
(see IEC 478/1, CEI 22/3) no greater than 3.5 mA. • The Ekip Supply modules do not require galvanic insulation. 53 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Dip protection release | 7 - Operating features...
Page 58: Default Parameters
Disabled (Power LED on fixed) Protection S available with LSI and LSIG versions of the release. Protection G available with LSIG version. Ekip Dip protection release | 8 - Default parameters 54 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 59: Ekip Touch Protection Release
• Set parameters for the connected accessory modules. • Perform tests. • Display information on the circuit-breaker, release, and connected accessory modules. 55 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 1 - Layout of the interface...
Page 60: Components Of The Interface
• Last opening, with information on the last opening. If the Trip Test item was selected in the Test menu, it runs the opening test. Test connector. Ekip Touch protection release | 1 - Layout of the interface 56 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 61: Signallings
NOTE: the level 3 pages are not graphical pages, and are dealt with in chapter “6 - Menu” on page 65. 57 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 1 - Layout of the interface...
Page 62: Diagnosis Bar
The Alarm List it can be opened, if there are messages, by touching the diagnosis bar in the message display area (on the display, at the bottom left). Ekip Touch protection release | 1 - Layout of the interface 58 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 63: Main Page
The Alarm List page • Touch the display in the message display area, or • Press the iTEST button. 59 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 1 - Layout of the interface...
Page 64: Alarm List Page
Shows the name of the page. It shows the list of messages of: • Alarm. • Warning, error, or prealarm. • Information. • Active delay. Ekip Touch protection release | 2 - Alarm List Page 60 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 65: Histograms Page
• Measurement of the maximum phase current, as an absolute value (Ampere). • Phase to which the measurement refers. Continued on the next page 61 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 3 - Histograms page...
Page 66: Possible Operations
(maximum phase current, maximum phase-to-phase voltage, power factor, active, reactive and apparent power). • Open the page Alarm List. Ekip Touch protection release | 3 - Histograms page 62 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 67: Measuring Instruments Page
Possible operations In these pages, you can do the following: • By touching the sides of the display, scroll through the available indicators. • Open the page Alarm List. 63 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 4 - Measuring instruments page...
Page 68: Measurements Page
• By touching the sides of the display, scroll through the pages with the available measurements. • In the presence of messages, touching the diagnosis bar opens the page Alarm List. Ekip Touch protection release | 5 - Measurements Page 64 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 69: Menu
Open the Measurements menu. Open the Settings menu. Open the Test menu. Open the Information menu. In the presence of messages, open the Alarm List page. 65 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 70: Components Of The Menus
Scroll the list NOTE: in the menus, under each parameter, the current value is shown. Ekip Touch protection release | 6 - Menu 66 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 71: Protections Menu
Protection available with external homopolar toroid or S.G.R. (see the menu Settings, Circuit-breaker, Earth protection), and alternative to RC protection (see the Advanced menu). 67 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 72: Advanced Menus
RC (see the menu Settings, Circuit-breaker, Earth protection), and alternative to the Gext protection (see the Protections menu). Protection available with Ekip Measuring Pro module. Protection available with the Ekip Synchrocheck module. Ekip Touch protection release | 6 - Menu 68 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 73: Settings Menu
• Power Limits: available with Power Controller enabled, opens a list of the thresholds of the function to be set. Continued on the next page 69 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 74 The options contained in the Modules submenu change according to the electronic accessories con- nected. Function available with the release energized with auxiliary voltage. Setting available with Hi-Touch and G Hi-Touch releases. Ekip Touch protection release | 6 - Menu 70 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 75: Test Menu
• Load Input Status: shows the Open/Closed status of the Power Controller loads. • Load Active: shows the Active/Inactive status of the loads. 71 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 76: Measurements Menu
Touch Ekip Opens a list of the measurements related to the G-Touch Synchrocheck synchronism function. Hi-Touch G Hi-Touch Continued on the next page Ekip Touch protection release | 6 - Menu 72 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 77 Measurements available with Ekip Measuring or Ekip Measuring Pro modules. Measurements available with Ekip Synchrocheck module. Continued on the next page 73 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 78 NOTE: every new opening is associated to an incremental number Measurements related to the protection tripped, at the time of opening. Continued on the next page Ekip Touch protection release | 6 - Menu 74 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 79 • Touch the sides of the display to scroll along the time axis, and select the bar before or after the flashing bar. • Return to the list Measurements. Continued on the next page 75 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 80 Harmonics key: available if the measurement of harmonics is enabled (see the menu Settings, Network Analyzer), open the Harmonic Measurements page. Continued on the next page Ekip Touch protection release | 6 - Menu 76 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 81 • Touch the sides of the display to scroll through the harmonics, and select the bar before or after the flashing bar. • Return to the list Wave forms. 77 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 6 - Menu...
Page 82: Insertion Of The Password
NOTE: The Confirm key must be pressed every time you want to confirm a digit. Continued on the next page Ekip Touch protection release | 7 - Insertion of the password 78 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 83 • If the password is lost, it can be reset by inserting the Maintenance Password, calculated from the serial number of the circuit-breaker, and which can be recovered using the Ekip Connect application on a page reserved for Service: contact ABB. 79 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 84: Setting The Parameters
Modified submenu parameter. If it is a parameter, the new value assigned is shown. Tick symbol, that indicates the submenus and parameters modified. Continued on the next page Ekip Touch protection release | 8 - Setting the parameters 80 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 85: Edit Parameters By Option Page
Cancels the operation, and opens the start menu. Name of the page. Name of the parameter to be set. List of the selectable values. Scroll the list 81 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 8 - Setting the parameters...
Page 86: Edit Parameters By Value Page
• MAX key: selects the maximum value. - and + keys: allow you to increase and decrease the value selected. Confirm key: confirms the selected value. Ekip Touch protection release | 8 - Setting the parameters 82 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 87: Programming Page
NOTE: if the changes are confirmed: • The Menu page is opened. • For approximately 3 seconds, the message “Parameters updated” appears. 83 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 8 - Setting the parameters...
Page 88: Touch Protections
• All the protections have a default configuration: in the event of activation, check the parameters and make changes according to the requirements of your installation. Ekip Touch protection release | 9 - Touch protections 84 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 89: L Protection
• Current lower than the prealarm threshold. • Current higher than the protection activation threshold. 85 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 9 - Touch protections...
Page 90: Protection S
: t2 contributes in calculating the tripping time (in reference to the above curve, t2 affects the entire curve, moving it as a whole along the vertical axis). Ekip Touch protection release | 9 - Touch protections 86 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 91: Protection I
I2 threshold. An incorrect configuration returns an error on the display and the programming session doesn’t conclude, with consequent rejection of the changes made to the parameters. 87 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 9 - Touch protections...
Page 92: Protection G
The protection G has Trip Enable, Zone Selectivity, Startup Enable, see page 93. Ekip Touch protection release | 9 - Touch protections 88 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 93: Mcr Protection
(In, nominal value defined by the Rating Plug). It defines the time interval for which the protection is active, starting Trip Time from the closing of the circuit-breaker. 89 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 9 - Touch protections...
Page 94: Iu Protection
The Harmonic Distortion protection allows a control alarm to be activated for a distorted wave form. If enabled, an alarm is activated for peak factors higher than 2.1. Ekip Touch protection release | 9 - Touch protections 90 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 95: Current Thresholds
NOTE: the thresholds Iw1 and Iw2 are expressed both as an absolute value (Ampere) and a relative value (In, nominal value defined by Rating Plug). 91 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 9 - Touch protections...
Page 96: Protection T
(I1 x InN) ≤ Iu Where InN is the Neutral threshold set, and Iu the rated current of the circuit-breaker. Ekip Touch protection release | 9 - Touch protections 92 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 97: Iinst
Iinst The purpose of this protection is to maintain the integrity of the circuit-breaker and installation in the case of particularly high current values requiring shorter reaction times than those provided by the instantaneous short-circuit-protection. The protection cannot be disabled, and the tripping threshold and time are defined by ABB. Additional functions Functions...
Page 98: Summary Table Of Basic Protections
= 1 % (1 and 2) Current thresholds 0.3…10 In (Iw1 and step = 0.01 In Iw2) Continued on the next page Ekip Touch protection release | 9 - Touch protections 94 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 99 ± 15 % ≤ 60 ms ± 15 % ± 20 % (60 ms with t4 = 0) Other ± 20 % Ekip Touch protection release | 9 - Touch protections 95 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 100: Measuring Pro Protections
• All the protections have a default configuration: in the event of activation, check the parameters and make changes according to the requirements of your installation. Ekip Touch protection release | 10 - Measuring Pro protections 96 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 101: Protection Uv
(in reference to the curve, it is the part parallel to the abscissa). Protection OV has Trip Enable, see page 93. 97 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 10 - Measuring Pro protections...
Page 102: Protection Vu
(in reference to the curve, it is the part parallel to the abscissa). Protection UF has Trip Enable, see page 93. Ekip Touch protection release | 10 - Measuring Pro protections 98 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 103: Protection Of
(in reference to the curve, it is the part parallel to the abscissa). Protection RP has Trip Enable, see page 93. 99 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 10 - Measuring Pro protections...
Page 104: Phase Sequence
• The Synchrocheck functions are activated only in the presence of the Ekip Synchrocheck module. • All the operating specifications are described in the paragraph that describes the Synchrocheck module, on page 171. Ekip Touch protection release | 10 - Measuring Pro protections 100 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 105: Summary Table Of Measuring Pro Protections
If the conditions are not guaranteed, the tolerance of the tripping time becomes ± 20%. ANSI / IEEE C37-2 encoding. Ekip Touch protection release | 10 - Measuring Pro protections 101 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 106: Hi-Touch Protections
• All the protections have a default configuration: in the event of activation, check the parameters and make changes according to the requirements of your installation. Ekip Touch protection release | 11 - Hi-Touch protections 102 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 107: Protection S2
This is the delay time between the exceeding of the I5 threshold Time (t5) and the sending of the opening command Protection S2 has Trip Enable, Zone Selectivity, Startup Enable, see page 109. 103 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 11 - Hi-Touch protections...
Page 108: D Protection
• Current direction detected: low → high (with flow of power set: high → low). Protection D has Directional Zone Selectivity, Startup Enable, see page 109. Ekip Touch protection release | 11 - Hi-Touch protections 104 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 109: Protection Uv2
(in reference to the curve, it is the part parallel to the abscissa). Protection OV2 has Trip Enable, see page 109. 105 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 11 - Hi-Touch protections...
Page 110: Protection Uf2
(in reference to the curve, it is the part parallel to the abscissa). Protection UF2 has Trip Enable, see page 109. Ekip Touch protection release | 11 - Hi-Touch protections 106 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 111: Protection Of2
(in reference to the curve, it is the part parallel to the abscissa). Protection OF2 has Trip Enable, see page 109. 107 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 11 - Hi-Touch protections...
Page 112: Set A-B
The Harmonic Distortion protection checks the level of harmonic distortion of the currents. A maximum peak factor greater than 2.1 is signalled on the display as a fault. Ekip Touch protection release | 11 - Hi-Touch protections 108 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 113: Additional Hi Functions
NOTE: Directional Zone Selectivity works as an alternative to S and G zone selectivity. 109 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 11 - Hi-Touch protections...
Page 114: Summary Table Of Hi-Touch Protections
For the startup functions, the specified time is the period for which the protection with the different threshold remains active, calculated from when the startup threshold is exceeded. ANSI / IEEE C37-2 encoding. Ekip Touch protection release | 11 - Hi-Touch protections 110 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 115: G Touch Protections
• All the protections have a default configuration: in the event of activation, check the parameters and make changes according to the requirements of your installation. 111 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 12 - G Touch protections...
Page 116: S(V) Protection
(in reference to the curve, t20 affects the entire curve, moving it along the vertical axis). The protection S (V) has Trip Enable, see page 93. Ekip Touch protection release | 12 - G Touch protections 112 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 117: Protection Rv
Kq = 0 the threshold is constant, while with Kq different to 0 the threshold has a slope, as illustrated in the following image. Q24; Q25; Kq; Kq2 TRIP Continued on the next page 113 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 12 - G Touch protections...
Page 118: Protection Oq
(in reference to the curve, it is the part parallel to the abscissa). Protection OQ has Trip Enable, see page 93. Ekip Touch protection release | 12 - G Touch protections 114 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 119: Protection Op
(in reference to the curve, it is the part parallel to the abscissa). Protection UP has Trip Enable and Startup Enable , see page 93. 115 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 12 - G Touch protections...
Page 120: Summary Table For G Touch Protections
The startup of protection UP is to be considered as the temporary deactivation time of the protection, starting from the exceeding of the startup threshold. ANSI / IEEE C37-2 encoding. Ekip Touch protection release | 12 - G Touch protections 116 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 121: G Hi-Touch Protections
• All the protections have a default configuration: in the event of activation, check the parameters and make changes according to the requirements of your installation. 117 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 13 - G Hi-Touch protections...
Page 122: Protection Rocof
This is the delay time between the exceeding of the f28 threshold Time (t28) and the sending of the opening command Protection ROCOF has Trip Enable, see page 93. Ekip Touch protection release | 13 - G Hi-Touch protections 118 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 123: S2(V) Protection
• Linear Mode provides for dynamic variation base on the parameters Ul2 and Uh2. Ks x I21 Ks x I21 Continued on the next page 119 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 13 - G Hi-Touch protections...
Page 124 (in reference to the curve, t21 affects the entire curve, moving it along the vertical axis). The protection S2 (V) has Trip Enable, see page 93. Ekip Touch protection release | 13 - G Hi-Touch protections 120 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 125: Protection Rq2
This is the delay time between the exceeding of the tripping Time (t24) threshold and the sending of the opening command Protection RQ2 has Trip Enable, see page 93. 121 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 13 - G Hi-Touch protections...
Page 126: Summary Table Of G Hi-Touch Protections
The parameter f28 limits the selectable minimum value of t28 as follows: 0.4 s (0.4 ≤ f28 < 1 Hz / s); 0.25 s (1.2 < f28 < 5 Hz / s); 0.15 s (f28 ≥ 5.2 Hz / s). (7) ANSI / IEEE C37-2 encoding. Ekip Touch protection release | 13 - G Hi-Touch protections 122 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 127: Touch Measurements
• In the Histograms page, the graphical representation of the currents is in relation to 1 In, with a maximum value of 1.25 In 123 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 14 - Touch measurements...
Page 128: Trips
From any page that is not a menu or a page opened 1) Fast reading with release on from a menu, press the iTest button four times. Ekip Touch protection release | 14 - Touch measurements 124 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 129: Events
Event reported for information purposes. Delay of a protection in progress, trip expected. Alarm referring to a non-hazardous condition. Alarm for operation, failure, or connection fault. 125 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 14 - Touch measurements...
Page 130: Maximum And Minimum Currents
The measurements are expressed as a ratio between the peak values and RMS values, for each individual phase. Ekip Touch protection release | 14 - Touch measurements 126 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 131: Contact Wear
The recording is then downloadable to PC for reading and analysis. IMPORTANT: the function is available with release energized with auxiliary voltage. Continued on the next page 127 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 14 - Touch measurements...
Page 132 (non-volatile) or to delete it if the auxiliary power disappears (Volatile). NOTE: The parameter is configured by default as non-volatile. Ekip Touch protection release | 14 - Touch measurements 128 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 133: Operation Counters
Phase currents (I1, I2, I3, Ine) 03…16 In 0.2…1.2 In Earth fault current (Ig) 08…4 In 0.2…1.2 In NOTE: the precisions refer to the normal operational intervals 129 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 14 - Touch measurements...
Page 134: Measuring Measurements
With the Ekip Measuring Pro module and Ekip Synchrocheck, a further set with of measurements is activated: Measurements Description Measurements related to the function of synchronism between two Synchrocheck independent power supply systems. Ekip Touch protection release | 15 - Measuring Measurements 130 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 135: Instantaneous Voltages
900 V x ratio between primary voltage and secondary voltage (example: primary voltage= 1000 V, secondary voltage 200 V; the ratio is 5). 131 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 15 - Measuring Measurements...
Page 136: Instantaneous Powers
Phase currents (L1, L2, L3, Of), and Line frequency. Phase currents (L1, L2, L3, Of), and total power (active or apparent Power depending on the protection tripped). Ekip Touch protection release | 15 - Measuring Measurements 132 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 137: Maximum And Minimum Voltage
• The graphical representation is in relation to 1 Vn, with maximum value of 1.25 Vn. • When the parameter Measurement interval is modified , the release performs a recording immediately. 133 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 15 - Measuring Measurements...
Page 138: Maximum And Minimum Power
• If the value is negative, the corresponding bar is represented with different color to those with positive value. • When the parameter Measurement interval is modified , the release performs a recording immediately. Ekip Touch protection release | 15 - Measuring Measurements 134 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 139: Power Factor
The Synchrocheck measurements relating to the function of synchronism between 2 independent power sources, are described in the dedicated section on accessories, in the paragraph dedicated to the Ekip Synchrocheck module. 135 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 15 - Measuring Measurements...
Page 140: Summary Table Of Measuring Measurements
1 kVAh … 2 TVARh energy 1 kVARh … 2 TVAh NOTE: the precisions refer to the normal operational intervals Ekip Touch protection release | 15 - Measuring Measurements 136 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 141: Hi-Touch Measurements
NOTE: For the details on the pages, see the chapter “Menu Page and menus”, and the paragraph “Measurements Menu”, on page 72. 137 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 16 - Hi-Touch measurements...
Page 142: Network Analyzer
NOTE: The measurements of the sequences are available following the path: Main page - Menus - Measurements - Network Analyzer- Sequences Voltages. Continued on the next page Ekip Touch protection release | 16 - Hi-Touch measurements 138 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 143 • Sag Threshold (First Class) = Interruptions threshold. • Sag Time (First Class) = 40ms. Continued on the next page 139 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 16 - Hi-Touch measurements...
Page 144 It is expressed as a %. Defines the alarm threshold for the individual harmonics of the Individual current currents. harmonic threshold It is expressed as a %. Ekip Touch protection release | 16 - Hi-Touch measurements 140 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 145: Test
When the key is pressed, an opening command is sent to the trip coil. IMPORTANT: the trip command is performed with the circuit-breaker closed and absence of circulating currents. Continued on the next page 141 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 17 - Test...
Page 146 IMPORTANT: the self-test sequence involves the sending of the close command of the output contacts: the check on the correct closing is the user's responsibility. Continued on the next page Ekip Touch protection release | 17 - Test 142 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 147 Open the Information page and select the Test command, which opens the protection test page Set up the test as required and verify that the release functions properly 143 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 17 - Test...
Page 148: Self-Diagnosis
Ekip Measuring module not installed Voltage Module Error Ekip Measuring module in error NOTE: for resolution of the signals see section Fault resolution on page 246. Ekip Touch protection release | 18 - Self-diagnosis 144 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 149: Protections And Measurements
Single Current Harmonic over threshold Harmonics measurement Single Voltage Harmonic over threshold Harmonics measurement Current THD over threshold Harmonics measurement Voltage THD over threshold Harmonics measurement 145 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 18 - Self-diagnosis...
Page 150: Programming Errors
Change in the parameter "pole order" with a Reverse pole order error Half size circuit-breaker. Programming Session Timeout Timeout for saving data Ekip Touch protection release | 18 - Self-diagnosis 146 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 151: Operating Features
(see IEC 478/1, CEI 22/3) no greater than 3.5 mA. • The Ekip Supply modules do not require galvanic insulation. 147 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 19 - Operating features...
Page 152: Functional Specifications
• Function Network Analyzer. • Measurement of Wave Form. Power Controller The description of Ekip Power Controller is available beginning from page 151. Ekip Touch protection release | 19 - Operating features 148 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 153: Default Parameters
Off; 0.9 fn; 3 s Off; 1.1 fn; 3 s Off; 0.1 Sn; 10 s Phase Sequence Cos φ Off; 0.95 Continued on the next page 149 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 20 - Default parameters...
Page 154 S2 (v) Off; K1 = -2; K2 = 2; q01 = 0.1 An; q02= 0.11 An; Vmin = 0.5 Un; 100 s Ekip Touch protection release | 20 - Default parameters 150 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 155: Ekip Power Controller
Ekip Connect first, and only subsequently to operate on the release in order to enable or to modify load and power limits. Continued on the next page 151 | © 2013 ABB | 1SDH001000R0002 - L7804 Ekip Touch protection release | 21 - Ekip Power Controller...
Page 156 Information is available on the activation and status of the 15 loads by following the path Main page - Menu - About - Power Controller. Ekip Touch protection release | 21 - Ekip Power Controller 152 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 157: Accessories
DLR (*) DLP (*) Anti-racking-in lock Protection mechanical IP54 Interlocks S: Standard. R: On request. (*): only for withdrawable version. Continued on the next page 153 | © 2013 ABB | 1SDH001000R0002 - L7804 Accessories | 1 - Preliminary considerations...
Page 158 Differential toroid External neutral sensor Ekip Multimeter Display and Supervision Ekip Control Panel Ekip TT Testing and Programming Ekip T&P S: Standard. R: On request. Accessories | 1 - Preliminary considerations 154 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 159: Circuit-Breaker Dismantling Operations
1.1 Nm. • Transparent flange (A) of the release, by turning the screws (B). 90° Figure 86 - Assembly of flange and escutcheon plate 155 | © 2013 ABB | 1SDH001000R0002 - L7804 Accessories | 1 - Preliminary considerations...
Page 160: Wiring Diagrams
• Motor operator with springs unloaded. The following is the wiring diagram of the switch-disconnector: Diagram B - General diagram switch-disconnector Continued on the next page Accessories | 2 - Wiring diagrams 156 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 161: Circuit-Breaker Terminal Box
NOTE: for the details of the wiring diagram of each individual accessory, please refer to the specific pages that describe the accessory in question. Continued on the next page 157 | © 2013 ABB | 1SDH001000R0002 - L7804 Accessories | 2 - Wiring diagrams...
Page 162 Ekip signalling 4K K51/SIGN O 03 K51/SIGN K51/SIGN Additional auxiliary contacts O 02 of the circuit-breaker (second set) K51/SIGN K51/SIGN O 01 Continued on the next page Accessories | 2 - Wiring diagrams 158 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 163 Push-button or contact for closing the circuit-breaker Push-button or contact for immediate opening of the circuit-breaker Push-button or contact for opening the circuit-breaker with time-delayed trip Continued on the next page 159 | © 2013 ABB | 1SDH001000R0002 - L7804 Accessories | 2 - Wiring diagrams...
Page 164 9696 paired type or equivalent), with length no greater than 10m. The screen must be earthed on the circuit-breaker side. Continued on the next page Accessories | 2 - Wiring diagrams 160 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 165 Uaux must be isolated from the earth. The maximum length of the cable for the local bus is 15 metres. 161 | © 2013 ABB | 1SDH001000R0002 - L7804 Accessories | 2 - Wiring diagrams...
Page 166: Electronic Accessories
Frequency Power input voltages Ekip Supply 21.5…53 V DC Maximum 10W 24-48Vdc. Ekip Supply 105…265 V DC/AC 45…66 Hz Maximum 10 W/VA 110-240Vac/dc Electronic accessories | 1 - Ekip Supply modules 162 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 167: Connections
W2 (LOCAL BUS) * A), * I) Diagrams 32 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Signallings The following table illustrates the possible signals, and their meaning: Pos.
Page 168: Ekip Measuring Modules
Electrical characteristics The following table lists the electrical characteristics of the modules: Component Characteristics Phase-to-phase input voltage 0…760 V AC Frequency in input 30…80 Hz Electronic accessories | 2 - Ekip Measuring modules 164 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 169: Isolation Transformer
The measurement of the frequency is started up with a measured phase-to-phase voltage ≥ 36 V AC, and is stopped with a measured phase-to-phase voltage ≤ 32 V AC. In the absence of harmonic distortion. 165 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 2 - Ekip Measuring modules...
Page 170: Connections
MEAS MEAS Diagrams 20 - 21 - 22 - 23 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Electronic accessories | 2 - Ekip Measuring modules 166 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 171: Access From The Display
RC (see the menu Settings, Circuit-breaker, Earth protection), and alternative to the Gext protection (see the Protections menu). Continued on the next page 167 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 2 - Ekip Measuring modules...
Page 172 Harmonic distortion Ekip Synchrocheck … Counters … Network Analyzer Wave forms Voltage 12 Voltage 23 Voltage 31 Maintenance Continued on the next page Electronic accessories | 2 - Ekip Measuring modules 168 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 173 Settings Rated voltage Modules Primary voltage Ekip Measuring Secondary voltage Flow of power … Function Power Controller … Continued on the next page 169 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 2 - Ekip Measuring modules...
Page 174: Signallings
• Off: the power supplied by the Ekip Measuring Pro to the release is absent. • On fixed: the power supplied by the Ekip Measuring Pro to the release is present. Electronic accessories | 2 - Ekip Measuring modules 170 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 175: Ekip Synchrocheck Module
Compatibility and power supply The module can be installed in the presence of Ekip Touch, Hi-Touch, G Touch, and G Hi-Touch releases, and requires the presence of an Ekip Supply module in the first slot of the circuit- breaker terminal box. 171 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 3 - Ekip Synchrocheck module...
Page 176: Electrical Characteristics
≤ 32 V AC. (3) In the absence of harmonic distortion. The phase measurement refers to the difference in phase between internal and external voltage. Electronic accessories | 3 - Ekip Synchrocheck module 172 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 177: Connections
O SC SYNC * L), * M) Diagram 48 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Signallings The following table illustrates the possible signals, and their meaning: Pos.
Page 178: Access From The Display
NOTE: the module can also be configured the Ekip Connect application (see the chapter "13 - Other accessories", and the paragraph "Ekip Connect application" on page 221). Continued on the next page Electronic accessories | 3 - Ekip Synchrocheck module 174 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 179 Parameter available only with the Ekip Connect application. If the Frequency Check is disabled ("OFF"), the Phase Check is also Off, but not vice versa. Continued on the next page Electronic accessories | 3 - Ekip Synchrocheck module 175 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 180 … Primary Voltage Settings Modules Secondary Voltage Ekip Synchrocheck Concatenated Ref NO Contact … Function Power Controller … Continued on the next page Electronic accessories | 3 - Ekip Synchrocheck module 176 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 181 • The overall synchronism status (“Ok” or “Not OK”). • The correspondence between the voltage, frequency, and phase values (“Ok” or “Not OK”). 177 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 3 - Ekip Synchrocheck module...
Page 182: Ekip Signalling 4K Module
4A @ 250V AC. • Dielectric strength between open contacts: 2000 V AC (1 minute @ 50 Hz). Data relating to a resistive load. Electronic accessories | 4 - Ekip Signalling 4K module 178 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 183: Connections
I 04 SIGN Diagram 2 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. 179 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 4 - Ekip Signalling 4K module...
Page 184: Access From The Display
If 0.00 s is selected, the value 300 μs is assigned to the parameter. Continued on the next page Electronic accessories | 4 - Ekip Signalling 4K module 180 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 185 Continued on the next page 181 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 4 - Ekip Signalling 4K module...
Page 186 Signalling RESET Function YO Command YC Command Power Controller … System Function Switch On SET B Maintenance Continued from the previous page Electronic accessories | 4 - Ekip Signalling 4K module 182 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 187 Switching the protections from configuration A to configuration Switch On SET B B (see the chapter "11 - Hi-Touch protections", and the paragraph "Set A-B", on page 108). 183 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 4 - Ekip Signalling 4K module...
Page 188: Signallings
LED for signalling the physical state of the input H4, green. The possible states are: I 04 • Off: floating input. • On fixed: input short-circuited on HC. Electronic accessories | 4 - Ekip Signalling 4K module 184 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 189: Ekip Signalling 2K Modules
150 V DC, 4A @ 250V AC. • Dielectric strength between open contacts: 2000 V AC (1 minute @ 50 Hz). Data relating to a resistive load. 185 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 5 - Ekip Signalling 2K modules...
Page 190: Connections
* L), * M) * L), * M) Diagrams 41 - 42 - 43 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Electronic accessories | 5 - Ekip Signalling 2K modules...
Page 191: Access From The Display
NOTE: the modules can also be configured with the Ekip Connect application (see the chapter “13 - Other accessories", and the paragraph "Ekip Connect application" on page 221). Continued on the next page 187 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 5 - Ekip Signalling 2K modules...
Page 192 Continued on the next page Electronic accessories | 5 - Ekip Signalling 2K modules 188 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 193 • The logical state of the inputs (“Off” if not active, “On” if active). • The state of the output contacts (“Open” if open, “Closed” if closed). Continued on the next page 189 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 5 - Ekip Signalling 2K modules...
Page 194 Signalling RESET Function YO Command YC Command Power Controller … System Function Switch On SET B Maintenance Continued on the next page Electronic accessories | 5 - Ekip Signalling 2K modules 190 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 195 Signalling Reset Reset of the signals. Resetting of the energy meters (see paragraph "Energy Energy Reset meters", in chapter "15 - Measuring Measurements"). 191 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 5 - Ekip Signalling 2K modules...
Page 196: Signals And Inputs/Outputs
(apart from those programmed to be activated in the case of disconnection) are deactivated if the condition persists for at least 8 s. With x = 1, 2, or 3. Electronic accessories | 5 - Ekip Signalling 2K modules 192 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 197: Ekip Com Modbus Rs-485 Modules
Ekip RTC contact The modules are always supplied with an Ekip RTC auxiliary contact, that supplies the release with the signal indicating circuit-breaker ready to receive a close command. 193 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 6 - Ekip Com Modbus RS-485 modules...
Page 198: Signallings
For the positions on and off of the dip-switches Rterm, see the following figure (on Modbus RS-485 communication modules, the dip-switches Rpol are not used). 1 2 3 4 Figure 88 Electronic accessories | 6 - Ekip Com Modbus RS-485 modules 194 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 199: Connections
* L), * M) * L), * M) Diagrams 51 - 61 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. 195 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 200: Access From The Display
The following table illustrates the path from the display for accessing information on the modules: Protection unit Circuit-breaker … Information Ekip Com Modbus RS-485 Modules Ekip Com Modbus RS-485 bus *R … Power Controller Electronic accessories | 6 - Ekip Com Modbus RS-485 modules 196 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 201: Ekip Com Profibus Modules
Ekip RTC contact The modules are always supplied with an Ekip RTC auxiliary contact, that supplies the release with the signal indicating circuit-breaker ready to receive a close command. 197 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 7 - Ekip Com Profibus modules...
Page 202: Connections
* L), * M) Diagrams 53 - 63 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Termination resistors The modules provide the possibility to insert a 220 Ω termination resistor on the RS-485 bus, by setting the dip-switches Rterm on the side of the modules, in position on.
Page 203: Access From The Display
Ekip Com Profibus *R … Power Controller The information on the modules that can be viewed includes the serial number and the software version. 199 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 7 - Ekip Com Profibus modules...
Page 204: Signallings
TX LED, green. The possible states are: • Off: communication between master and release not active. • On flashing: communication between master and release active. Electronic accessories | 7 - Ekip Com Profibus modules 200 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 205: Ekip Com Devicenet Modules
Ekip RTC contact The modules are always supplied with an Ekip RTC auxiliary contact, that supplies the release with the signal indicating circuit-breaker ready to receive a close command. 201 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 8 - Ekip Com DeviceNet modules...
Page 206: Connections
* L), * M) Diagrams 55 - 65 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Termination resistor The modules provide the possibility to insert a 120 Ω termination resistor on the RS-485 bus, by setting the dip-switches Rterm on the side of the modules, in position on.
Page 207: Access From The Display
Ekip DeviceNet *R … Power Controller The information on the modules that can be viewed includes the serial number and the software version. 203 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 8 - Ekip Com DeviceNet modules...
Page 208: Signallings
• On fixed: device in bus off condition. • On flashing: I/O connection (cyclic data) in timeout. The device has not yet sent Duplicate ID sequence on line. Electronic accessories | 8 - Ekip Com DeviceNet modules 204 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 209: Ekip Com Modbus Tcp Modules
The assembly assures that the position signalling is also maintained with the moving part withdrawn. IMPORTANT: in the presence of multiple communication modules, only one of these can be connected to the AUP contacts. 205 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 9 - Ekip Com Modbus TCP modules...
Page 210: Ekip Rtc Contact
* L), * M) * L), * M) Diagrams 52 - 62 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Electronic accessories | 9 - Ekip Com Modbus TCP modules...
Page 211: Access From The Display
Circuit-breaker … Information Ekip Com Modbus TCP Modules Ekip Com Modbus TCP *R … Power Controller Continued on the next page 207 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 9 - Ekip Com Modbus TCP modules...
Page 212: Configuration
TCP Client modules. MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device.
Page 213: Signallings
Activity LED, yellow The possible states are: • Off: no activity on the line. • On flashing: activity present on the line (in reception and/or transmission). 209 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 9 - Ekip Com Modbus TCP modules...
Page 214: Ekip Com Profinet Modules
Ekip RTC contact The module is always supplied with an Ekip RTC auxiliary contact, that supplies the release with the signal indicating circuit-breaker ready to receive a close command. Electronic accessories | 10 - Ekip Com Profinet modules 210 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 215: Connections
* L), * M) * L), * M) Diagrams 54 - 64 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. 211 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 216: Access From The Display
The information on the modules that can be displayed is as follows: • The serial number and the software version. • The MAC address, assigned by ABB and with an OUI (Organizationally Unique Identifier, formed of the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device) equal to ac:d3:64.
Page 217: Ekip Link Module
Ethernet network with an ABB proprietary protocol. IMPORTANT: the module can only be connected to internal Ethernet networks with a single switchgear or multiple switchgears, to which releases or ABB Emax 2 accessories are collected. It is responsibility of the installer to make sure that all the necessary security measures are adopted for all the devices connected (for example, the necessary access authorizations).
Page 218: Compatibility And Power Supply
Only with Ekip Dip releases, the module can also be used with a function similar to that one of the Ekip Com Modbus TCP module, but with possibility to communicate only with an ABB master (for example, Ekip Connect or Ekip Control Panel).
Page 219: Connections
BUS 1 * L), * M) Diagram 58 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. 215 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 11 - Ekip Link module...
Page 220: Access From The Display
The following table illustrates the path from the display for accessing information on the modules: Protection unit Circuit-breaker Information … Modules Ekip Link … Power Controller Continued on the next page Electronic accessories | 11 - Ekip Link module 216 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 221: Configuration
Gateway Address. MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device.
Page 222: Signallings
Activity LED, yellow The possible states are: • Off: no activity on the line. • On flashing: activity present on the line (in reception and/or transmission). Electronic accessories | 11 - Ekip Link module 218 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 223: Ekip Com Actuator Module
XB4 2 Diagrams 78 - 76 Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Compatibility Ekip Com Actuator module is supplied on request and is compatible with all Ekip releases if there is an Ekip Com or Ekip Link module present.
Page 224: Other Accessories
IMPORTANT: the RC toroid can be selected as an alternative to the Gext toroid. Therefore the RC and Gext protections are alternatives. Further information on the connection of the RC sensor is available at the site http://www.abb. com/abblibrary/DownloadCenter/, in particular in kit sheet 1SDH001000R0521.
Page 225: Ekip Connect Application
ABB | SACE Emax 2 Ekip Connect application Ekip Connect is the free application for communication and testing of ABB low voltage circuit- breakers equipped with compatible releases, in particular Ekip releases. It must be installed on PCs equipped with the Microsoft Windows® operating system by downloading it from the site http://www.abb.com/abblibrary/DownloadCenter.
Page 226: Ekip T&P Module
It includes a led that is green when the device is energized and the batteries are charged, and red when the batteries are drained and need to be replaced. Further information on Ekip TT is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular on kit sheet 1SDH001000R0519, and in the Ekip Connect application manual 1SDH000891R0002.
Page 227: Ekip Signalling 10K Modules
• If the module receives a packet sent by a connected release, the module reads the contents of the packet, and initiates any programmed action. 223 | © 2013 ABB | 1SDH001000R0002 - L7804 Electronic accessories | 13 - Other accessories...
Page 228: Ekip Multimeter Module
Further information on the connection of the RC sensor is available at the site http://www.abb. com/abblibrary/DownloadCenter/, in particular in kit sheet 1SDH001000R0520. External neutral This is a current sensor for the neutral conductor outside the circuit-breaker.
Page 229: Electrical Accessories
AC= 3.5VA DC= 3.5W 60V AC/DC Opening time 35ms 110V…120V AC/DC Closing time 50ms 220V…240V AC/DC 240V...250V AC/DC 380V…400V AC 415V…440V AC 480V…500V AC 500V…550V AC 225 | © 2013 ABB | 1SDH001000R0002 - L7804 Electrical accessories | 1 - Electrical Control accessories...
Page 230 ABB | SACE Emax 2 YO-YC-YO2-YC2: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagrams 75 - 72 - 77 - 79 Information on assembly is available at the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the sheets kit: •...
Page 231: Yu: Under-Voltage Coil
380V…400V AC 415V…440V AC 480V…500V AC YU: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 73 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0504.
Page 232: Yr: Remote Resetting Coil
IEC60947-2) 110V AC/DC 220V AC/DC YR: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 14 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0606.
Page 233: M: Motor
7 sec 380V…400V AC 440V…480V AC M: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. S33M/1 Diagram 13 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0609.
Page 234: Electrical Signalling Accessories
50mA @ 24V 1mA @ 5V Aux 4Q: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 81 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0613.
Page 235: Aux 6Q: Additional Open/Closed Auxiliary Contacts
Minimum load 50mA @ 24V 1mA @ 5V Aux 6Q: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Q/10 Diagram 1 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0601.
Page 236: Aux 15Q: External Additional Open/Closed Auxiliary Contacts
1A cos φ 0,3 Minimum load 50mA @ 24V 1mA @ 5V Aux 15Q external: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Q/11 Q/12 Q/13 Q/14...
Page 237: Aup: Auxiliary Position Contacts
2A cos φ 0,7 1A cos φ 0,3 Minimum load 50mA @ 24V 1mA @ 5V AUP: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. S75I/1 S75I/2 S75I/3 S75I/4...
Page 238: Rtc: Ready To Close Signalling Contact
50mA @ 24V 1mA @ 5V RTC: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 71 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0604.
Page 239: S51: Release Tripping Signalling Contact
100mA @ 24V 1mA @ 5V S51: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 11 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0605.
Page 240: S33 M/2: Springs Loaded Signalling Contact
Minimum load 50mA @ 24V 1mA @ 5V S33/M2: Connections Further information is available on page 156, or on the site http://www.abb.com/abblibrary/ DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. S33M/2 Diagram 12 Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0609.
Page 241: Mechanical Accessories
• padlockable protection that inhibits the use of one or both push-buttons with the aid of a padlock. Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0715. IP54 protection The IP54 protection completely protects the front of the circuit-breaker, to achieve Protection class IP54.
Page 242: Mechanical Safety Accessories
• lock for a padlock with a diameter of 7 mm. or for a latch chain NOTE: The padlocks are at the expense of the customer. Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0706.
Page 243: Positions
NOTE: The PLP lock can also be supplied in the presence of a "KLP lock in disconnected position". Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0707. KLP: key lock for connected/...
Page 244: Sl: Shutter Lock
SLE: external shutter lock The SLE lock locks the shutters from the outside of the fixed part with the aid of a 4mm, 6mm or 8mm padlock. NOTE: The padlocks are at the expense of the customer. Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0724. DLC: Door opening lock with...
Page 245: Mechanical Interlocks
It allows you never to have two circuit-breakers in the closed position at the same time. Information on the assembly is available from the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the kit sheet 1SDH001000R0720. Mechanical interlock of type B -...
Page 246: Putting Into Service And Maintenance
With circuit-breaker closed and in conditions of rest (without Trip Test circulating currents), carry out a Trip test, and verify the opening of the circuit-breaker Putting into service and maintenance | 1 - Putting into service 242 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 247: Procedures For Checking The Accessories
NOTE! The test can be performed if the release and the coils are energized. if present. (**) only withdrawable versions. Continued on the next page 243 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 1 - Putting into service...
Page 248 Result: No alarm present on the protection release. WARNING! During this phase the circuit-breaker must be open and withdrawn (if withdrawable). if present. (**) only withdrawable versions. Putting into service and maintenance | 1 - Putting into service 244 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 249: Final Check List
12 Status signals circuit-breaker open - springs unloaded O - OPEN and springs signaller white DISCHARGED SPRING 245 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 1 - Putting into service...
Page 250: Identification Of Alarms Or Failures
247 and “Faults signalled on the display” on page 250 where the possible causes of the main faults are listed. Putting into service and maintenance | 2 - Identification of alarms or failures 246 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 251: Faults, Causes And Remedies
NOTE: Before consulting the table, check the error messages on the display. If the suggestions indicated fail to resolve the problem, contact the ABB Assistance Service supplying, if possible supplying the report produced by the Ekip Connect software.
Page 252 The busbar current is greater Correct condition of operation. than 0 Continued on the next page Putting into service and maintenance | 2 - Identification of alarms or failures 248 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 253 “0000” Impossible to change Release in alarm condition Correct condition of operation. any of the parameters 249 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 2 - Identification of alarms or failures...
Page 254: Faults Signalled On The Display
Installation warning Voltage Module Error Error reading the module parameters. Contact ABB Further information is available from the web site http://www.abb.com/abblibrary/DownloadCenter/, whe- re the procedure is available 1SDH001000R0509. Putting into service and maintenance | 2 - Identification of alarms or failures...
Page 255: Maintenance
ABB declines all liability for damage to persons or property caused by failure to comply with the instructions in this document. 251 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 256: Circuit-Breaker Life
(supplied on request). • During the service, visually inspect the circuit-breaker from the outside to check for the presence of dust, dirt or damage. Putting into service and maintenance | 3 - Maintenance 252 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 257: First Level Maintenance
253 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 4 - First level maintenance...
Page 258: Disassembly Operations
4. If there is a minimum voltage coil (G), remove it, and discharge the springs of the operating mechanism for closing and opening the circuit breaker. Figure 93 - Removing the undervoltage coil Putting into service and maintenance | 4 - First level maintenance 254 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 259: Cleaning And Lubrication Of The Operating Mechanism
6. On an Ekip Touch release check the percentage of wear on the contacts of the circuit- breaker. 7. Finally, remove the Ekip TT battery unit. 255 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 4 - First level maintenance...
Page 260: Test With Ekip Connect
Interlock check Check that the vertical or horizontal interlocking devices (if provided) are installed and that they operate correctly. WARNING! the interlocks cannot be tested in the Test or Disconnected positions. Putting into service and maintenance | 4 - First level maintenance 256 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 261: Second Level Maintenance
9. Make sure that the screws that fasten the fixed part to the switchgear are well tightened (M8 - 25Nm) 257 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 5 - Second level maintenance...
Page 262: Circuit-Breaker Connections And Connections Between Circuit-Breaker And Switchboard
Putting into service and maintenance | 5 - Second level maintenance 258 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 263: Disassembly Operations
Figure 99 - Removing the undervoltage coil Continued on the next page 259 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 5 - Second level maintenance...
Page 264 Before cleaning and lubrication of the operating mechanism, you must remove the protection release. For information about removal, see the document 1SDH001000R0523, or request the intervention of a technician ABB. Putting into service and maintenance | 5 - Second level maintenance 260 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 265: Cleaning And Lubrication Of The Operating Mechanism
Figure 103 - Lubricating the closing hook Figure 104 - Lubricating the shaft and opening hook Continued on the next page 261 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 5 - Second level maintenance...
Page 266: Inspection Of Electrical And Mechanical Accessories
5. Check the wear on the brushes of the gearmotor and if necessary replace them. NOTE: You are recommended to change the gearmotor if it has performed more than 10000 spring loading operations. Putting into service and maintenance | 5 - Second level maintenance 262 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 267: Check For Wear On The Contacts
> 1,5 mm ->OK Figure 107 - Checking the breaking gaps 8. Close the circuit-breaker and check dimension A. Contact ABB Sace (*) if dimension A is incorrect. If dimension A is correct, open the circuit-breaker again and re-assemble the arc chutes.
Page 268: Inspection Of The Protection Release
Interlock check Check that the vertical or horizontal interlocking devices (if provided) are installed and that they operate correctly. WARNING! the interlocks cannot be tested in the Test or Disconnected positions. Putting into service and maintenance | 5 - Second level maintenance 264 | © 2013 ABB | 1SDH001000R0002 - L7804...
Page 269: Decommissioning And Treatment At End Of Life
265 | © 2013 ABB | 1SDH001000R0002 - L7804 Putting into service and maintenance | 6 - Decommissioning and treatment at end of life...
Page 270 ABB | SACE Emax 2 Putting into service and maintenance | 6 - Decommissioning and treatment at end of life 266 | © 2013 ABB | 1SDH001000R0002 - L7804...

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