Related Manuals for Toro 02700
Summary of Contents for Toro 02700
- Page 1 Form No. 3394-200 Rev A TM5490 5-Gang or TM7490 7-Gang Trailed Mower Model No. 02700—Serial No. 315000001 and Up Model No. 02701—Serial No. 315000001 and Up *3394-200* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
You may contact Toro directly for product safety and Operating the Mower..........24 operation training materials, accessory information, help Operating Tips ............25 finding a dealer, or to register your product at Toro Maintenance ..............26 Commercial Products Service Department Spellbrook, Recommended Maintenance Schedule(s) ......26 Bishop’s Stortford, CM23 4BU, England, +44(0)1279 603019;... -
Page 3: Safety
Safety • Use only accessories and attachments approved by the manufacturer. • Before using, always visually inspect to see that the Improperly using or maintaining the machine can result blades, blade bolts, and cutter assembly are not worn or in injury. To reduce the potential for injury, comply with damaged. -
Page 4: Maintenance And Storage
• To ensure optimum performance and continued safety • Raise and latch the cutting units when driving from one certification of the machine, use only genuine Toro work area to another. replacement parts and accessories. Replacement parts • When a person or pet appears unexpectedly in or near the and accessories made by other manufacturers could be mowing area, stop mowing. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 767811 1. Normal position of rotary 2. To engage 214053 backlap—rotate the lock valve controls for forward... - Page 6 2. Warning—read the Operator's Manual. 63-13-039 1. Height-of-cut adjustment 111-3910 65-13-078 1. Warning—read the Operator's Manual. Model 02700 1. Raise/lower all the cutting 3. Raise/lower the center units. cutting units. 2. Raise/lower the left cutting 4. Raise/lower the right unit.
- Page 7 65–13–079 66-13-016 Model 02700 1. Warning—entanglement 2. Lubricate the PTO shaft hazard every 8 hours—PTO 540 1. Minimum drawbar 2. Maximum drawbar load—490 N load—1720 N max 66–13–013 Model 02701 1. Raise/lower all the cutting 3. Raise/lower the center units.
- Page 8 70-13-072 1. Jacking point 70-13-077 1. Warning—stop the engine and remove the ignition key before releasing or operating safety latches.
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Page 9: Setup
Installing the Cutting Units Use suitable lifting equipment when removing the cutting unit from the carton and during installation. Model 02700 (TM5490) Only 1. Start the tractor engine, hitch up the mower, and connect the PTO shaft. Parts needed for this procedure: 2. - Page 10 Figure 2 1. Cutting unit 1 4. Cutting unit 4 2. Cutting unit 2 5. Cutting unit 5 3. Cutting unit 3 6. For 254 mm (10 inch) cutting units, fit the bump stop, 2 roller-box plates, and the roller plate to cutting units 1 and 5 (hydraulic-motor end) using 1 carriage bolt (M10 x 55 mm), 1 hex-head bolt (M10 x 90 mm), 2 locknuts (M10), and 2 washers (M10);...
- Page 11 Figure 5 Cutting units 2 and 4 only 1. Carriage bolt (M10 x 25 8. Locknut (M5) Figure 6 2. Washer (M10) 9. Right deflector bracket 1. Handwheel angled to rear 3. Locknut (M10) 10. Carriage bolt (M10 x 55 4.
- Page 12 Installing the Cutting Units 6. Assemble the wing-arm latch plates for cutting units 1 and 7 as follows (Figure Model 02701 (TM7490) Only A. Fit the washer (M16), the latch, the spring washer (M12), and the locknut (M12) to the shouldered CAUTION pin on the latch plate.
- Page 13 Figure 10 Cutting units 2 and 6 only 1. Washer (M10) 7. Locknut (M5) 2. Locknut (M10) 8. Cutting-unit assembly 3. Plate 9. Forward 4. Roller-box plate 10. Bolt (M10 x 90 mm) 5. Carriage bolt (M10 x 55 11. Bump stop 12.
- Page 14 Note: The hoses for cutting units 1 and 7 must 10. Modify the cylinder-adjustment handwheel assemblies on cutting unit 4 to the angled-back position as follows; pass through the hose guide on the respective refer to Figure wing-arm latch-plate assembly. A.
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Page 15: Installing The Lights
4 locknuts (M8), as well as the 2 fasteners holding the diverter valves for the two rear corner cutting units (cutting units 1 and 5 for Model 02700; cutting units 2 and 6 for Model 02701) to secure the lower part of the... - Page 16 Important: Remove the PTO shaft before positioning the tractor and performing this procedure. DANGER Operating a machine on a slope steeper than that specified by the machine manufacturer could result in possible injury or death. • Follow the slope limits specified by the tractor manufacturer.
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Page 17: Checking The Maximum Pto Length
CAUTION You could be injured if you do not wear the appropriate personal protective equipment while cutting the shafts. Checking the Maximum PTO Wear eye protection, ear protection, and work Length gloves. No Parts Required 8. Remove any burrs and rough edges from the inside and outside of each shaft. - Page 18 The telescopic shaft should operate with as much engagement as possible under normal working conditions for optimum working life. If it is less than the minimum, contact your Authorized Toro Distributor. Figure 21 1. 1/3 2. 2/3...
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Page 19: Product Overview
Back-Lap Controls Product Overview Controls The standard controls included with the machine are levers. If your machine has the optional electric lift kit, refer to the kit instructions for information about those controls. Control Levers The control levers (Figure 22) raise and lower the cutting units. -
Page 20: Specifications
1. Wing-head latch (Model 02701 only) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor. To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. -
Page 21: Operation
Checking the Pump-Gearbox Operation Note: Determine the left and right sides of the machine from the normal operating position. Capacity: 1.0 L (1.06 US qt) EP 90 gear oil Checking the Tire Pressure 1. Check that the oil is up to the level of the upper mark on the dipstick (Figure 27). -
Page 22: Connecting The Mower To A Tractor
DANGER Modifying a safety cab or a ROPS can weaken it and increase the chances of serious injury or death in the event of a crash. Do not attach the mounting brackets to the frame or structure of a safety cab or a ROPS. Do this procedure after attaching the mower to the tractor for the first time. - Page 23 7. Rotate the jockey-wheel handle clockwise to raise the jockey wheel to a position just above the ground. Figure 31 1. Breakaway cable 11. Release the handbrake by carefully moving it to the lowest position. 12. Assemble the PTO shaft. WARNING Always examine the condition of the PTO shaft and guards before use.
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Page 24: Disconnecting The Mower From A Tractor
Operate the outer long control levers in turn to lift the 2 wing and off the tractor hitch. cutting units (cutting units 1 and 5 for Model 02700, or cutting 4. Disconnect the PTO shaft from the tractor and store units 1 and 7 for Model 02701). -
Page 25: Operating Tips
Commissioning the Braking System Operating Tips • The rotational speed of the cutting cylinders should WARNING always be kept as high as possible in order to maintain If you test the machine where there are other people the highest quality of cut. This in turn requires that the tractor engine speed be kept as high as possible without and vehicles, there is a risk of injury and property exceeding a PTO speed of 540 rpm. -
Page 26: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Adjust the brakes. -
Page 27: Lubrication
Lubricate bearings and bushings immediately after every washing, regardless of the interval listed. Figure 32 Model 02700 – Grease daily – Grease every 50 hours (weekly) – Grease daily (if fitted) -
Page 28: Lubricating The Brake Link
Figure 33 Model 02701 – Grease daily – Grease every 50 hours (weekly) – Grease daily (if fitted) Brake Maintenance Lubricating the Brake Link Service Interval: Every 250 hours Inspecting the Brakes Lubricate the brake link with oil and ensure that it operates freely. -
Page 29: Adjusting The Brakes
Replacing the Brake Cables mm (0.059 inch). Use genuine Toro replacement parts. Do not reline the brake shoes. Service Interval: Every 500 hours • Check that the brake wedges operate the brake shoes correctly. Wedges which are worn excessively do not Contact your Authorized Toro Distributor. -
Page 30: Hydraulic System Maintenance
Changing the Hydraulic-Fluid Hydraulic System Return Filter Maintenance Service Interval: After the first 50 hours Servicing the Hydraulic Every 500 hours 1. Remove the top of the return-filter assembly. System Service Interval: Every 500 hours WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. -
Page 31: Cutting-Unit System Maintenance
Cutting-Unit System 80-grade carborundum paste Weight Part number Maintenance 0.45 kg (1 lb) 63-07-088 11.25 kg (25 lb) 63-07-086 Back Lapping the Cutting Units This process is for restoring the sharp cutting edges to the cylinders and the bottom blades, which are essential for good-quality grass cutting. -
Page 32: Grinding The Cutting Units
Note: The back-lap control lock should spring back, locking the control lever in position. Grinding the Cutting Units Have your Toro Authorized Distributor carry out a grinding operation to correct the cylinder spiral edges and/or bottom-blade edges when they have become excessively rounded or distorted. -
Page 33: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action There are areas of uncut grass at the 1. You are turning too tightly. 1. Increase the turning radius overlap between cutting cylinders. 2. The machine slides sideways when 2. Mow up/down the slope. travelling across the face of a slope. - Page 34 Problem Possible Cause Corrective Action There is scalping of the turf. 1. The undulations are too severe for the 1. Use floating cutterheads. height of cut setting. 2. The height of cut is too low. 2. Raise the height of cut. There is excessive bottom blade wear.
- Page 35 Problem Possible Cause Corrective Action After an initial period of satisfactory 1. A pump or motor is worn. 1. Replace parts as necessary. operation, the machine loses power. 2. The hydraulic-fluid level is low. 2. Fill hydraulic fluid tank to correct level 3.
- Page 36 Problem Possible Cause Corrective Action The cutting units fail to start up when 1. The seat sensor switch is 1. Check the mechanical and electrical lowered into work. malfunctioning. operation of the switch. 2. The hydraulic-fluid level is low. 2. Fill the hydraulic-fluid reservoir to the correct level.
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- Page 39 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.